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السبت، 23 مايو 2015

How to Prevent the high Inrush Current in Capacitor Switching?




Introduction to High Inrush Current in Capacitor Switching



Applications of capacitance switching are not only restricted to capacitive currents but they have their implementation in energizing process of capacitors banks, overhead lines and cables. Capacitors banks switching are known to be cause of very large value of transient voltage across the contacts of circuit breaker.
The capacitive switching characterized by commonly, switching of low to mode rate currents in industrial or public networks, and by a low rate of rise of recovery voltage. New circuit breakers (CBs) which argue a long mechanical and electrical life without maintenance seem to be best adapted to this switching duty recently developed SF6 puffer has been designed for better performance with less interrupter per pole but obviously an ideal scenario cannot be attained.
Step to removing High Inrush Current in Capacitor Switching
In power system circuits where circuit breaker have wide applications to prevent damage ,imbalance of voltages along the terminals of circuit breaker can lead to high inrush current that’s why any interruption in capacitive current can cause issues in dielectric used for switching of devices. Capacitors in capacitors bank can get damaged due to heavy inrush current.

In power system many lumped capacitors bank are present to regulate voltage, toimprove the PF (power factor) and also capacitor banks have a lot of application in filtration of high harmonics in the overall system.
In distribution process of power system there are cable networks that generates capacitive load. When any current interruption occur in the system capacitive load get charged and this charge in capacitors expose the circuit to get damaged by re-ignition of dielectric along with generating high over-voltage .
When large inrush current start flowing through substations ,the system is imposed to face consequences that occur in protection system and also while switching when voltage present in line start oscillating at slightly low frequency then its magnitude become equal to double of the peak voltage present in the circuit that can cause severe hazards. In this article it will be discussed that how we can minimize the high inrush current and what are the basic recommendations for it

Methods To Insert capacitors in order to prevent inrush current

There are two ways to place capacitors in such a way that inrush can be minimized to negligible. Both these methods are described here one by one.

A single Capacitor Bank Circuit

First Scenario
A single capacitor bank circuit and Synchronous Switching
A single capacitor bank circuit
Let’s consider the circuit above it is one phase circuit and has lumped elements for a capacitive circuit. It has a circuit breaker which close its contacts in any interruption ,one capacitor and two inductors present in the circuit assuming that resistance of the circuit is approximately is zero and value of inductor L1 is greater than L2.
A circuit breaker is present in the circuit to define the interruption in the circuit. This circuit form is called isolated bank of capacitor.
In this case current depends on the circuit parameters and initial state of the circuit. Suppose that capacitor is charge to voltage v0 at time t0. Current can be calculated from expression; 
Inrush Current in Capacitor Switching formual and equations

Where:
Methods To Insert capacitors in order to prevent inrush current

In this scenario due to damping current will decrease and overall current in the circuit will be established.

A back-to-back Capacitor Bank Circuit

Second Scenario:
This scenario is known as bank to bank capacitive switching let’s consider the diagram for it.

A back-to-back capacitor bank circuit. for high inrush current in capacitive switching and presentation
A back-to-back capacitor bank circuit.
In this case there are two capacitors and two inductors when circuit breaker is closed in interruption if their occur any dielectric breakdown at point b-b’ (i.e. difference in voltage at two contacts of circuit breaker) then expression of current can be computed as
Steps to prevent inrush current
Where:
Features and Working of SmartClose Switch

In this current can be around ten times more than the peak current present in the circuit but this current can effect only one capacitor (local) and rest of the system will be safe.

Steps to Prevent High Inrush Current

Here are some recommendations to get rid of this high inrush current.
  1. There must be a resistor present in the circuit as resistance will increase current will be utilized to some level.
  2. Extra reactance can be placed in the system because by placement of extra reactance there will be extra energy losses in the system along with reduction in effects of capacitors.

Synchronous Switching

As we know that high over voltage is created by breakdown of dielectric between thecontacts of circuit breaker, we have to remove this issue permanently . So in order to do remove issue of high over voltage it has to be made sure that when in any interruption situation a circuit breaker is closed there should be no voltage difference between the contacts of CB.
One cannot attain the ideal situation as factor of plus and minus is always there so synchronous switching is one of solution. So a device has been manufactured by the name of SmartClose Capacitor switch which can convert any bank to synchronous bank by using sensors.

Features and Working of SmartClose Switch.

SmartClose capacitor Switch
Image: hubbellpowersystems.com
It has 6 voltage sensors that detect the voltage waveform on both the capacitor side and the source side of each interrupter. A close has been command issued by a separate capacitor bank controller causes the SmartClose capacitor switch to close each interrupter independently when the voltage difference across each interrupter is zero, then close command is issued to the SC (SmartClose)will kick off zero voltage closing in all circuit.
The separate controller of each capacitor bank decides when the capacitor bank is needed; the SmartClose switch grasps that and does the whole thing by synchronous close automatically.

السبت، 25 أبريل 2015

Rated characteristics of Electrical Contactors



Rated characteristics of Electrical Contactors

Rated characteristics of Electrical Contactors Electric Magnetic Contactor Thermal Overload relay
1. Types:
(i) Electromagnetic
(ii) Electro-pneumatic
(iii) Pneumatic
  • Important Terms and Definitions related to Motor Control and Protection
2. Interrupting Medium:
(i) Air
(ii) Oil
(iii) SF6 gas
(iv) Vacuum
  • Abnormal Operating Condition and Causes of Induction Motors
3. Rated values of voltages: 
(i) Rated voltage (Operational voltage)
For a three phase contactors, the voltage between phases is called rated voltage or operational voltage. (ii) Rated Insulation Voltage The voltage, on which performs the dielectric test.
  • The Star-Delta (Y-Δ) 3-phase Motor Starting Method by Automatic star-delta starter with Timer.
4. Rated Values of Current:
(i) Rated Thermal Current
The maximum current, on which a Contactor operates continuously for eight (8) hours without increasing the temperature (increased with a permissible limit).
(ii) Rated Operational Current
A Manufacturer tells the rated operational current considering Contactor’s rated frequency, operational voltages, rated duty and utilization factor.
  • Main Difference between contactor and Starter.
5. Rated duty and Serves Conditions:
(i) Eight Hours Duty
Contactor can carry the normal current for more than 8 hours. The contactor’s rated thermal current can be found by 8 hours duty.
(ii) Uninterrupted duty
A Contactor can be close for a long time (from 8 hours to many years) without interruption. However, Due to Oxidation and dust on contacts, Temperature may be increased.
(iii) Contactor’s making Capacity
Contactor’s rated making capacity is the value of current, on which the contacts of contactor can make the connections (i.e. Contactor can close their contacts) without arcing or melting. A.C contactor’s making capacity is defined according to the Current Symmetrical Component’s R.M.S value.
(iv) Contactor’s Breaking Capacity
Contactor’s rated breaking capacity is the value of current, on which the contacts of contactor can break the connections (i.e. Contactor can open their contacts) without arcing or melting. A.C contactor’s breaking capacity is defined according to the Current R.M.S value.

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Air Circuit Breaker (ACB): Construction, Operation, Types and Uses




Air Circuit Breaker (ACB): Construction, Operation, Types and Applications

 Circuit Breaker

A circuit breaker is a device, which can
  1. Make or Break a circuit manually or by remote control under normal conditions
  2. Break a Circuit automatically under fault conditions (like over current, Short circuit, etc.)
  3. Make a circuit manually or by remote control under fault conditions
A circuit breaker is used for switching mechanism and protection of the system. Other associated devises and components are also used for this purpose associated with circuit breakers like fuses, relays, switches etc. Circuit breakers are widely used in industries as well as Power system for controlling and protection of different parts of the circuit like switchgears, TransformersMotorsGenerators/Alternator etc., which leads the system stable and reliable.
 
There are different types of circuit breakers available in the market and we will discuss one by one in detail.

Air Circuit Breaker:

The type of circuit breaker, which operates in air (where air-blast as an arc quenching medium) at atmospheric pressure, is known to be an Air Circuit Breaker. Air circuit breaker has completely replaced by oil circuit breaker. In different countries, still it is a preferable choice to use an Air circuit breaker up to 15KV because, there is no chance of oil fire like in oil circuit breaker.

Construction of Air-Circuit Breaker

Air Circuit Breaker Construction (ABB EMax Low Voltage, Current Limiting Air Circuit Breaker and Selective (Non-Current Limiting) Air Circuit Breaker)
Delixi Air Circuit Breaker External labels (Rated Current and Voltage = 1kA, 415V)
Delixi Air Circuit Breaker External labels (Rated Current and Voltage = 1kA, 415V)
  1. OFF button (O)
  2. ON button (I)
  3. Main contact position indicator
  4. Energy storage mechanism status indicator
  5. Reset Button
  6. LED Indicators
  7. Controller
  8. “Connection”, “Test” and “isolated” position stopper (the three-position latching/locking mechanism)
  9. User-supplied padlock
  10. Connection “,” Test “and” separation “of the position indication
  11. Connection (CE) Separation, (CD) Test (CT) Position indication contacts
  12. Rated Name Plate
  13. Digital Displays
  14. Mechanical energy storage handle
  15. Shake (IN/OUT)
  16. Rocker repository
  17. Fault trip reset button
 Internal Construction of Air Circuit Breaker (ABB EMax Low Voltage Current Limiting Air Circuit Breaker and Selective (Non-Current Limiting) Air Circuit Breaker)
Air Circuit Breaker Construction (ABB EMax Low Voltage Current Limiting Air Circuit Breaker and Selective (Non-Current Limiting) Air Circuit Breaker)
(ABB EMax Low Voltage Current Limiting Air Circuit Breaker and Selective (Non-Current Limiting) Air Circuit Breaker)
    1.  Sheet Steel Supporting Structure
    2.  Current Transformer for Protection Trip Unit
    3.  Pole Group insulating box
    4.  Horizontal rare terminals
    5a. Plates for fixed main contacts
    5b. Plates for fixed arcing Contacts
    6a. Plates for Main moving contacts
    6b. Plates for Moving Arcing contacts
    7.  Arcing Chamber
    8.  Terminal box for fixed version – Sliding Contacts for withdrawable version
    9.  Protection Trip Unit
    10. Circuit breaker Closing and Opening Control
    11.  Closing Springs

Principle of Operation of Air Circuit Breaker:

The working principle of Air Circuit breaker is rather different from other types of circuit breaker. The main aim of circuit breaker is to prevent reestablishment of arcing after current zero where the contact gap will withstand the system recovery voltage. It does it same work, but in a different manner. During interruption of arc, it creates an arc voltage instead of supply voltage. Arc voltage is defined as the minimum voltage required for maintaining arc .The circuit breaker increases the voltage in three different ways:
  • Arc voltage can be increased by cooling arc plasma. As soon as the temperature of arc plasma motion of particle in arc plasma is reduced, more voltage gradient will be required to maintain the arc.
  • By splitting the arc into a number of series will increases the arc voltage.
  • Arc voltage can be increased by lengthening the arc path. As soon length of arc path is increased the resistance path will increase more arc voltage is applied across the arc path hence arc voltage is increased.
It is operated within voltage level up to 1 KV. It contains two pairs of contact. The main pair carries the current and the contact made of copper. An additional pair of contact is made of carbon. When the breaker is opened, the main contact opens first. During opening of the main contact, the arc contact remains in touch with each other. The arcing gets initiated when arc contacts are separated. The circuit breaker is obsolete for medium voltage.      
Types of Air circuit breaker:  
  • Plain air circuit breaker or Cross-Blast Air Circuit Breaker
  • Air blast circuit breaker  

Plain air circuit breaker or Cross-Blast Air Circuit Breaker:

         The circuit breaker is fitted with a chamber surrounding the contact. The chamber is known as “arc chute”. The arc is made to drive in it. The arc chute will help in achieving cooling. Arc chute is made from some refractory material. The inner walls of arc chute are shaped in such a way that arc is not only forced into close proximity, but will drive into the serpentine channel projected on arc chute wall.
The arc chute is divided into a number of small compartments by using metallic separation plates. Metallic separation plates are arc splitters and each of small compartments behave as a mini arc chute. Initial arc will split into a series of arcs this will make all arc voltages higher than system voltage. They are preferable choice in low voltage application.
Plain air circuit breaker or Cross-Blast Air Circuit Breaker

Air blast circuit breaker:

This type of circuit breaker is used for system voltage of 245 KV, 420 KV and even more.
Air blast circuit breaker has further divided into three categories:
  • Axial blast breaker
  • Axial blast with sliding moving contact.
 Axial blast breaker:
The moving contact is in contact. There is a nozzle orifice in fixed contact at normal closed condition of breaker. When a fault occur high pressure is introduced into the chamber. High-pressure air will flow through nozzle orifice voltage is sufficient to sustain.
Schematic diagram of axial blast air circuit breaker
Axial blast with sliding moving contact:
 The moving contact is fitted over a piston supported by a spring. The blast transfers arc to arcing electrode.
Schematic diagram of Axial Blast Air Circuit Breaker with Side Moving Contact

Advantages of Air-Blast Circuit Beaker

  • Air blast circuit breaker is a suitable option to use where frequent operation is required because of lesser arc energy
  • The risk of fire is eliminated in the operation of Air blast circuit breaker.
  • Air blast circuit breaker is small in size, because of the growth of dielectric strength is so rapid (which final contact gap needed for arc extinction is very small).
  • Speed of circuit breaker is much higher during operation of the air blast.
  • Arc quenching is much faster
  • The duration of the arc is same for all values of current.
  • Stability of operation can be maintained and depends on speed operation of circuit breakers.
  • It requires less maintenance.

Disadvantages of Air-Blast Circuit Breaker

  • The air supplier plant requires additional maintenance.
  • It contains high capacity air compressor.
  • There is a chance of air pressure leakage from the air pipes junction.
  • There is chance of a high rate rise of re-striking voltage and current chopping.
  • The air has relatively lower arc extinguishing properties.
Application  and Uses of Air Circuit Breaker:
  • It is used for protection of plants
  • It is used for common protection of electrical machines
  • It used for protection of transformers, capacitors and generators.
  • Air circuit breaker is also used in Electricity sharing system and NGD about 15kV
  • Also used in Low as well as High voltage and Currents applications .

HRC Fuse (High Rupturing Capacity Fuse) and its Types



HRC Fuse (High Rupturing Capacity Fuse) and its Types

This type of fuse contains a fuse wire in it, which carries the short circuit current safely for a given time period. During this period, if fault is removed, then it does not blow off otherwise it will melt and remove the circuit from electrical supply hence, the circuit remains safe.
The common material, which is used to make an HRC fuse is glass, but this is not always the case. Other chemical compounds are also used in HRC fuse manufacturing and construction based on different factors. Its external enclosure is made fully airtight in order to avoid the effect of atmosphere on the fuse materials. The major objection on HRC fuse is low and uncertain breaking capacity of semi-enclosed fuse.
HRC Fuse (High Rupturing Capacity Fuse) and its Types
HRC Fuse (High Rupturing Capacity Fuse) and its Types

Construction and Operations of HRC fuse

HRC Fuse consists of highly heat resistant material (such as ceramic) body having metal-end caps, which is welded by silver current carrying element. The fuse body internal space is completely packed with a filling powder. The material, which has filled the insider space, may be plaster of Paris, quartz, chalk, marble, dust and cooling mediums etc. That’s why it carries normal current without overheating. The heat being produced vaporizes the silver melted element. Chemical reaction taking place between silver vapor and filling powder results in high resistance substance, which helps in quenching the arc in fuse.
HRC Fuse Construction and Operation
HRC Fuse Construction and Operation

Advantages of HRC Fuse

  • It clears high as well as low fault currents.
  • Do not deteriorate with age.
  • Having high-speed operation.
  • Provides reliable discrimination.
  • Require no maintenance.
  • Cheaper than other circuit interrupting devices with same rating.
  • Permit consistent performance
  • Fusing operation is fast without Noise and Smoke

Disadvantages of H.R.C Fuse

  • After each operation, they have to be replaced.
  • Heat being produced by the arc may affect the associated switches.

HRC Fuse with Tripping Device

When a fuse blows out the tripping device during the fault condition, it will cause the circuit breaker to operate. The body of fuse is made of ceramic material with a metallic cap fixed at each end. They are connected by series of silver fuse elements. There is a plunger at one end, which hits the tripping mechanism of circuit breaker under fault conditions, which leads it to operate the circuit. The plunger is connected through a fusible link and a tungsten wire to the other end of the cap.
HRC Fuse with tripping device
HRC Fuse with tripping device
As fault occurs, the first element to be blown out is silver fuse and current is transferred to tungsten wire. The travel of the plunger is set such a way that is not ejected from the fuse body during fault conditions.

Advantages of HRC Fuse with Tripping Device:

  • During single-phase fault on a three-phase system, the plunger trips the circuit breaker, which opens all the three phases, i.e. it prevents single-phase supply as well.
  • The effects of the short circuit need to be considered in circuit breaker, which allow the use of an inexpensive circuit breaker.
  • The fuse-tripped breaker is capable of dealing with small currents, which avoids the necessity of replacing the fuse (except high current).
Low voltage H.R.C fuses are also available in a capacity of 16000A to 30,000A at 400V (Also available in range of 80kA to 120kA) . HRC Fuses  are also used for protection on low voltage distribution systems against overload and short circuit conditions.

Types of HRC fuse:

  • NH Fuse
  • Din type
  • Blade contact
    Types of HRC fuse
    Types of HRC fuse

NH Type H.R.C Fuse:

NH fuse provides overload and short circuit protection for low and medium voltage. They provide backup protection to motor starters and other equipment against short circuit and overload. They are light in weight with compact dimension.

Din Type HRC Fuse:

Din type fuses are available in wide range of rated currents. DIN fuse are used for different purposes with their characteristic at different temperature condition. They types of fuses are available for different voltages level and can be used in transformer protection even where there is no LV (Low-Voltage) Secondary or backup protection. They have excellent clearing capability of ideal low over current with short-circuit performance. Other uses and application of DIN fuses are in air and gas insulated switchgear, mining, transformers and Feeder sectionalizing.

Blade Type HRC fuse:

This type of fuses (also known as spade or plug-in fuses) comes in plastic body and two metal caps to fit in the socket. Mostly, they used in automobiles for wiring and short circuit protection. They are light in weight. It contains low cutoff current. They are also used for short circuit and backup protection of motors. They are available in different sizes and shapes with different current rating capacity, which print on the top.
Application of H.R.C fuses:
  • Used for protection of Transformers, Motors and automobile, etc.
  • It is also used in motor stators
  • Backup protection
Few words: 
After reviewing the advantages and disadvantages of H.R.C fuses for low voltage installation, which can be easily replaced. They provide high-speed operation in short circuit and over current protection. They also provide stability in industrial power distribution and semiconductor protection. Both fuse and circuit breaker complement each other in a low voltage system. They can be used to provide backup protection to the circuit breaker with high breaking capacity.

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